May 28, 2019 Volume 15 Issue 20

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Wisconsin high school students crowned America's Top Rocketeers
-- will go to Paris to face off against teams from France, the UK, and Japan

Madison West High School of Madison, WI, took home the top prize on May 24 at the world's largest student rocketry competition, The Team America Rocketry Challenge (TARC).

The students from the winning team will now represent the United States at the International Rocketry Challenge at the Paris International Air Show in June, facing off against teams from France, the UK, and Japan.

Madison West High School was the top winner at the 2019 Team America Rocketry Challenge helm on May 24. [All images courtesy: Aerospace Industries Association]

 

 

In total, 830 teams from 46 states, the District of Columbia, and the U.S. Virgin Islands competed in this year's contest.

"This feels amazing. I didn't expect us to win today," said team captain Jacob Mello. "We really didn't know each other well at the beginning of the year, but we became friends and pulled together as a team. We encouraged each other, which really helped us today. There's a lot of pressure to keep up America's winning streak in the international competition, but we're looking forward to it."

The all-day event was held at Great Meadow in The Plains, VA.

 

 

Teams from Madison West now have won the Team America Rocketry Challenge three times. This year's team, consisting of Mazelie Passmore (14), Ella Paulin (15), Ethan Lan (15), Rohan Yethiraj (15), Jacob Mello (15), Lukas Weinhold (14), Alex Goff (14), and Nathan Wagner (15), posted a combined score of 10 across their two launches. Persistence played a big role in the team's win, as they were still practice launching the week of the contest.

The team's victory follows months of preparation designing, building, and testing a rocket capable of meeting rigorous mission parameters set by the contest's sponsors: the Aerospace Industries Association (AIA), National Association of Rocketry, and more than 20 industry sponsors.

830 teams from 46 states, the District of Columbia, and the U.S. Virgin Islands competed.

 

 

This year's rules celebrated the 50th anniversary of Apollo 11 by requiring each rocket to carry three eggs in a separate capsule to an altitude of 856 ft and return it to ground with the eggs intact within 43 to 46 seconds. The challenge was meant to symbolize the three astronauts that made the journey to the Moon and back.

When considering rocket motors, the competition's rules stated: "They must be powered only by commercially made model rocket motors of "F" or lower power class that are listed on the TARC Certified Motor List posted on the TARC website and provided in the TARC Handbook. Any number of motors may be used, but the motors used must not contain a combined total of more than 80 Newton-seconds of total impulse based on the total impulse ratings in the TARC list.

The Top 101 teams, hailing from 25 states from Hawaii to New York, competed for a total of $100,000 in prize money and scholarships at the national finals. The all-day event was held at Great Meadow in The Plains, VA, outside of Washington, D.C. The $100,000 prize pool will be split among the Top 10 teams, with Madison West taking home the top prize of $20,000 as U.S. champions. In addition, the top 25 finishers received an invitation to participate in NASA's Student Launch initiative to continue their exploration of rocketry with high-powered rockets and challenging mission parameters.

Originally conceived as a celebration of a century of flight, the Team America Rocketry Challenge has become AIA's signature STEM initiative and is supported by a broad array of aerospace and defense industry companies, led by Diamond Sponsor Raytheon, who see the challenge as a way to inspire the next generation of engineers and scientists who will power the industry.

Since its inception in 2003, the contest has inspired more than 70,000 middle and high school students to explore education and careers in science, technology, engineering, and mathematics (STEM) fields.

"Apollo 11 showed what was scientifically possible through teamwork, ingenuity, and problem-solving skills," said Raytheon Chairman and CEO Tom Kennedy. "In their own way, the TARC competitors also learned this valuable lesson. It's a lesson they can use throughout their studies, and in careers that have the promise to further push the bounds of what's possible in science, technology, engineering, and mathematics."

Source: Aerospace Industries Association

Published May 2019

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-- will go to Paris to face off against teams from France, the UK, and Japan]

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